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For the next five or six years I had some of the worst out of control
rides on record. The worst was five miles late in 1962 when in an effort to
stop wheel-spin at 160 I built a 60lb lead brick and bolted it in front of
rear wheel. By the time I got to three mile marker the top of the shell was
swerving five feet and wheel marks were five inches wide and snaking thirty
inches every 200 yards, measured and lined-up later. Well when you figure
you can only die next skid you try anything, so I wound it all on for
another one and a half miles and when I found out it would go on that way
forever I rolled it back and got it stopped. When the gang arrived and found
me laughing and asked me the joke, I said I was happy to still be alive. The
cure is to sit-up and let the body strike the air. This shifts center of
pressure back behind center of gravity. I learned this the hard way. Lead
brick should have been in front of the front wheel and shell higher off the
ground. At rear, air packed under tail and lifted weight off rear wheel and
thus caused wheel-spin.
More specs. I have mods in clutch, the standard
Raybestos plates are long gone and I have 17 standard steel plates, hardened
and ground. I fit 24 standard clutch springs giving a pressure of 1360lbs on
the pressure plate, and the standard thrust race and withdrawal screw haul
this free for freeing and gear changing. I have a left hand lever and wire
to operating arm and a small foot assist lever on the clutch worm shaft. I
only use this for long gear engagement during test runs without shell. Over
the years I made four chain drives having finally ground helical teeth off
clutch body and filed out 46 half inch pitch teeth by hand and now run a
three-row chain on a 22 engine sprocket and still the 46 clutch sprocket.
This Reynolds in London told me 15 years ago would be impossible and would
never work but it has run in there for the last 35 years or so in 10 SAE
oil.
The gearbox is original, but I was unable to get new
sliding dog and was visiting an old acquaintance in Sydney in 1948, he had
bought out Mr Bidens stock of Indian parts. I bought a set of 1916 Power
Plus Indian gears, lay shaft cluster and sliding dog. The cluster I
shortened 3/8” and have run on them this past 22 years.
Cylinders
I usually make from very old city gasworks pipe, cast-iron condemned,
because of very large pits. I manage to get short lengths without too deep
marks and because of the thickness, about ½-5/8”, I can have enough
thickness for a base. The barrels are old pistons melted in a small pot on
the two gallon can furnace I use for melting-down for making pistons. The
muff casting I turn-down in the Myford, bore undersize then heat-up with
blow-lamp and drop onto liners. Pistons I redesign every year and make about
half a dozen or so and take with me to USA for spares. Some years I have
used every one and even welded-up burned-out ones there. When Jim Enz and
his wife wanted to help me with fuel, I said I would like to try alcohol and
they bought me five gallons of best brand Mickey Thompson alcohol. Boy it
sure was the best piston burner! I guess it had Nitro or TNT in it. Every
run the pistons vaporized. No alloy heads on my heap.
Carburetor is 1924 Indian Chief. I have sawn a cut full
length on top of it, bent it out and welded piece of brass in gap and run it
in normal position with a T shape manifold made from one and three eights
steel tubing. I have tuned five carbs for my bike since 1927 when I swapped
the Schebler H for a Schebler deluxe, and all others I have tuned and
modified have been deluxe Scheblers fitted to the Indians made later
than mine.
This year since arriving home from USA five months ago,
have put in 560 hours on the Munro Special. The main jobs were two new alloy
rods- two weeks, two new cylinders and barrels- one week, eight new pistons
and much work on old dies for same- three weeks. I am making two new sets of
cams for this year. Making a 180 degree Bosch mag into a 42 degree by making
new brass cam ring. From old ball race the two cams were made, filed and
timed accurately then quenched in oil. As this 0 year old magneto rotated
backwards I had to make up a drive different from standard. This I finally
got working by taking out the two idler pinions, and fitting a big cam wheel
from a late model Indian. This has four teeth more than my engine and by
cutting 1/8” off base of mag and cutting into cases a little and jamming it
back and boring new holes and tapping-out in same, I finally got the drive
fixed. I also made a movable shaft to run the large pinion on and thus get a
close tooth adjustment.
Since
finishing the above I have been testing at the beach and have been out 17
times and had 11 blow-ups. This consisted of mostly broken pistons of older
designs. I was testing out a steel rod and a new carb I had made these last
two or three years. I ran it on 20 to 1 to test the rod, then built better
pistons and ran three in it, one after the other, until I had one that
should stand-up to 13 to 1. As soon as I lowered the compression to 13, the
rod which had stood-up to all the broken pistons finally shattered top end
when I was accelerating hard in top at 5,500. I took it down, the new piston
was in many pieces, pin broken ib half, cylinder scored and split at skirt
and hammered out wedge shape and locked in cases. One rocker arm broken, one
twisted, one push rod broken, one buckled. Other breaks were cam follower I
had made from magnesium four or five years ago, another rocker and pushrods
bent and both valves bent.
Development goes on all the time and has been full-time
these last 22 years. I would like to make another DOHC set up. I still have
the one I made and ran in quarter-mile grass track races about 1951. This
fitted out front cylinder and rear was blanked-off. It was just an exercise
as everyone was talking double knockers at the time. It is only lately I
have had ideas to try to fit-up one for the rear as well but have so far
failed to get time. Pulled the head off this morning and am starting two new
rods from DC6 B propeller. I hope to find it strong enough. It was sent to
me from Auckland as I cannot get the 70-70 or 20-24 alloy in NZ. I like to
improve design every year in cams, carbs (just finished a new one
yesterday), conrods, pistons and sometimes valves and guides when they wear
a little, and cylinders.
It is almost impossible for me to give you a true
picture of the time I have spent on my cycles. The last 22 years has been
full time and for one stretch of 10 years put in 16 hours every day, but on
Christmas Day only took the afternoon off.
I have booked berth on SS P&O Oriana for USA June 15th
but will not go if cannot pass the doctor.
Footnote:
As originally Published in New Zealand's Veteran and Vintage Motoring
Magazine 'Beaded
Wheels' #189 April - May 1991
In the Open Record on the Munro Special Burt did 120.8
m.p.h. (flying ½ mile) Main West Road, Canterbury 27/1/1940. Burt never
again competed at Bonneville, due to declining health. But to this day he
enjoys the distinction that his Indian is the fastest the world has seen,
190.07 mph at Utah in 1967. |